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Properly maintained headsets are essential for consistent closure application and controlling removal torques. Closure Systems International’s Headset Exchange Program allows bottlers to affordably keep all of their headsets factory-tuned.

By enrolling in CSI’s Headset Exchange Program, a bottling plant’s capping headsets will be exchanged for CSI reconditioned headsets on a regular basis by qualified CSI Field Service Representatives, ensuring optimal closure application and peak operational efficiency.

Features

  • CSI manages the scheduled rebuild of your capper’s headsets
  • Exchange intervals determined based on bottling line volumes and usage
  • Headsets maintained, adjusted, and precisely calibrated to fit the bottler’s specific line conditions
  • CSI qualified technicians provide process assurance with expert services, customer training, and equipment set-up

Benefits

  • Reduces plant maintenance and allows maintenance personnel to be re-allocated
  • Internal time spent rebuilding & adjusting headsets is eliminated
  • Headsets replaced before problems occur
  • Reduces the bottling plant’s local spare parts inventories
  • Minimizes downtime
  • Improves application and torque performance
  • Increases line efficiency
  • Ensures up-to-date design enhancements, product improvements, and functionality
  • Eliminates future replacement cost of headset wear components

More Information

Contact us with your requests for product samples, information about products, sales brochures or sales locations. A local CSI closure specialist will contact you as quickly as possible.

PlasTech is an interactive, practical training program that promotes the better understanding and proper execution of plastic closure application fundamentals to bottling organizations worldwide.

Hundreds of companies and individuals have benefited from the application expertise that CSI has shared in PlasTech Training over 25+ years.

PlasTech can be conducted at CSI’s training facility or your location. When conducted at your facility, the course will be tailored to your company’s specific needs.

CSI PlasTech Training Participants Will Learn

  • Fundamentals of closure sealing mechanisms
  • Inspection of vendor-supplied materials
  • Storage and handling of closures
  • Full package testing
  • Capping machine set-up, adjustment, and maintenance
  • Headset rebuilding
  • Recognition of closure application defects
  • Troubleshooting

Who Should Attend PlasTech?

  • Bottling industry personnel responsible for the operation, maintenance, quality, or purchase of closures and capping machinery, including:
  • General Managers
  • Production Managers & Supervisors
  • Filler/Capper Operators
  • Quality Control Managers, Technicians, Inspectors
  • Maintenance Managers, Supervisors, Mechanics
  • Purchasing Managers, Agents
  • Marketing Managers, Coordinators

CSI PlasTech Training Benefits

  • Increased capping efficiency
  • Improved product quality
  • Reduced product liability and consumer complaints

More Information

Contact us with your requests for product samples, information about products, sales brochures or sales locations. A local CSI closure specialist will contact you as quickly as possible.

Closure Systems International’s PP136 Capper is a single head capping machine that operates in a manual configuration for sealing bottles and containers of various shapes and sizes.

The PP136 bottle capper is popular for custom package applications and small volume production, such as in performance laboratory and research environments.

Simple Operation

  • Can quickly and easily change package and closure sizes on the single head by adjusting the bottle stop and operation height
  • Bottles and closures are positioned manually, allowing for automatic capping by lowering the headset onto the bottle finish

High Performance Standard Features

  • Neck support assembly
  • Bottle control support increases package size range for small bottles
  • Robust construction: machine body made of cast iron

Versatile & Customizable

  • Can be configured for a wide variety of closure types, including plastic closures and aluminum roll-on caps; includes parts for quick changeover
  • Can be designed for many package configurations with infeed and discharge designs to accommodate most requirements
  • Optional two-drive system for flexibility of capping multiple closure profiles

Intelli-Torq Servo capper’s set the standard for plastic closure application quality control.

Closure Systems International’s Intelli-Torq Servo cappers set the standard for plastic closure application quality control, guaranteeing safer and more efficient production.

These cappers incorporate full stainless steel construction and have an open design that facilitates cleaning and rinsing.

CSI’s Intelli-Torq Servo Cappers are also fully metric, perfect for global use.

Intelligent Capping for Maximum Efficiency

  • Pre-set application recipes
  • In-line quality control for product assurance and proof that only perfect products leave production lines
  • Computer-controlled capping with monitoring of application torques and angles
  • Application torques documented on a continual basis
  • Detection and removal of defective product, minimizing risk of product liability claims
  • Data storage
  • Highest quality assurance, control and cost savings

Reliable & Robust

  • Robust, durable construction for long-lasting performance
  • Full stainless steel construction to prevent corrosion
  • Stationary servo motors and controls
  • Industry-leading throughput at 50 BPM / 3,000 BPH per head
  • CSI Cap-in-Head technology assures proper closure placement at high speeds
  • Direct integration with any filler
  • Flexible control system for multiple applications

Easy, Quick Maintenance

  • Fully washable, open design for ease of cleaning
  • Lubrication-free option

Single-head capping machine that operates in a manual configuration for sealing bottles and containers of various shapes and sizes.

Closure Systems International’s Series W138 Capper is a single-head capping machine that operates in a manual configuration for sealing bottles and containers of various shapes and sizes.

The Series W138 bottle capper is popular for custom package applications and small volume production, such as performance laboratories and research environments.

Simple Operation

  • Can quickly and easily change package and closure sizes on the single-head by adjusting the bottle stop and operation height
  • Bottles and closures are positioned manually, allowing for automatic capping by lowering the headset onto the bottle finish
  • Neck support assembly
  • Bottle control support increases package size range for small bottles
  • Robust construction: machine body made of stainless steel

Versatile & Customizable

  • Can be configured for a wide variety of closure types, including plastic closures and aluminum roll-on caps; includes parts for quick changeover
  • Can be designed for many package configurations
  • Dual Drive control provides flexibility of capping multiple closure profiles
  • No-Turn Spindle option included for Crowing and Ring-Pull application

These versatile cappers can be custom built to run both aluminum roll-on and plastic closures on the same capping machine.

Closure Systems Internationals Series 200 bottle cappers are the ultimate for aluminum roll-on applications.

CSI’s custom-engineered and precision built Series 200 cappers have been the preferred choice of the beverage and beer industry for decades.

Industry’s Best TSROPP Performance

  • Two cams provide independent control of top seal and thread forming, allowing precise control for specialty aluminum / roll-on packaging
  • Perfect for roll-on closures requiring top/side sealing
  • Robust, durable construction for long-lasting performance
  • Corrosion-resistant materials in product zone; full stainless steel option
  • Direct integration with any filler: various custom drive systems and pitch diameters to match filler, sorter and other bottling line equipment choices
  • Open design for ease of cleaning
  • Easy removal spindle assembles for quick maintenance
  • Industry leader in Alumitec Application

High-Speed, Consistent Application

  • Industry-leading throughput at 50 BPM / 3,000 BPH per head
  • Proven headset designs for highly consistent application

Bottle capping machines recognized for reliability, low maintenance and high speed

Closure Systems International’s Series 200E capping machines are recognized as the “workhorse” of the capping industry for their reliability and low maintenance.

The proven performance and flexibility allows bottlers to apply plastic and aluminum closures for a wide variety of applications at the highest possible speeds.

Best Reliability & Robustness

  • Robust, durable construction for long-lasting performance
  • Proven headset designs for consistent application and torque control
  • Corrosion-resistant materials in product zone; full stainless steel option
  • Direct integration with any filler: various custom drive systems and pitch diameters to match filler, sorter and other bottling line equipment choices
  • Integrated PLC with touch screen to monitor application conditions and provide effortless user interface
  • Auxiliary closure buffer for unexpected interruptions

Quick, Easy Maintenance & Changeovers

  • Simplified low maintenance requirements to reduce downtime
  • Totally enclosed washable capper
  • Easy removal spindle assemblies for quick maintenance
  • Fully automatic lubrication system option
  • Stainless steel cap feed and cap chutes
  • Tool-free cap feed and bottle control components for quick package changes

High-Speed, Consistent Application

  • Industry-leading throughput at 50 BPM / 3,000 BPH per head
  • CSI Cap-in-Head technology assures proper closure placement at high speeds for optimized cap application
  • Turret mounted neck support for precise application control and alignment
  • Servo Independent Headset Drive Technology with Spindle Control System option for consistent closure application across all capping speeds

Closure Systems International’s Series 501 Capper is a single head capping machine that operates in a manual configuration for sealing bottles and containers of various shapes and sizes.

The Series 501 bottle capper is popular for custom package applications and small volume production, such as in performance laboratory and research environments.

Simple Operation

  • Can quickly and easily change package and closure sizes on the single head by adjusting the bottle stop and operation height
  • Bottles and closures are positioned manually, allowing for automatic capping by the lowering of the headset onto the bottle finish

High Performance Standard Features

  • Neck support assembly
  • Bottle control support increases package size range for small bottles
  • Available with single stroke or two-stroke options for lightweight aluminum packages

Versatile & Customizable

  • Can be configured for a wide variety of closure types, including plastic closures and aluminum roll-on caps; includes parts for quick changeover
  • Ideal for closures and capping applications requiring top and side sealing
  • Can be designed for many package configurations with infeed and discharge designs to accommodate most requirements