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HT10 Headsets

Discover Closure System International’s H10 headset! The perfect solution for many markets, including Aseptic!

Discover Closure Systems International’s New HT10 headset! The perfect solution for many markets, including Aseptic! Proven, most consistent application torque performance over the widest range of operating spindle speeds. Retrofittable on All Capper Brands; Fits on Single and Multiple Head Cappers.

HT10 Benefits

  • 10,000 hours of maintenance-free operation
  • Full stainless steel construction to prevent corrosion in full wash down environments
  • Sealed clutch design
  • Lubrication free upper housing design
  • NO lubrication required during 10,000 hour scheduled maintenance interval; unique hub configuration eliminates the need for daily / periodic lubrication
  • Modular design for maximum
  • interchangeability and retrofit opportunities
  • Interchangeable with all CSI installed base

High-Speed, Efficient, Consistent Application

  • Industry-leading closure application speed: up to 50 bottles per minute / 3000 bottles per hour per head
  • Fully calibrated for static torque and head-rise indication; torque range: 9-28 inch lbs.
  • Operational reliability: maintains calibrated settings over 10,000-hour maintenance interval
  • Proven, most consistent application torque performance over the widest range of operating spindle speeds
  • Produces consistent removal torques for reduced consumer complaints
  • Quick change design: top load, and chucks
  • Visual indicators

JetFlow / Elevator Sorter Heater

Closure Systems International is committed to servicing your bottling system needs. CSI’s goal is to improve output and decrease the overall cost of bottler’s operations.

Reducing broken tamper bands during manufacturing is one way to reduce costs.

The number one cause of broken pilfer bands is cold temperature. Therefore, CSI offers a heating system for acclimatizing closures for cold season capping; the system warms closures prior to application to reduce the risk of broken bands without damaging the closure, helping to maximize application performance and improve overall packaging costs.

High Performance Heater Features & Benefits

  • Reduces risk of broken tamper bands without closure damage
  • Just the right volume of low temperature air introduced to closure by means of a specially designed injector
  • Controlled by a thermostat, the unit enables desired temperatures to be reached for varying material and packaging characteristics, even after closures have been exposed to cold conditions during transport or storage
  • Air is recirculated and filtered through the heater to provide maximum efficiency
  • Configured to suit bottler’s individual operations
  • Adaptable to JetFlow Bins
  • Adaptable to Elevator Sorters
  • Made of durable, easy-to-clean stainless steel

VK138 Headsets

A customizable configuration of two flange and two thread rollers ensures optimum sealing efficiency.

The VK138 bottle capper headset is Closure Systems International’s tried-and-tested standard headset for aluminum roll-on closures.

A customizable configuration of two flange and two thread rollers ensures optimum sealing efficiency. The head’s slim construction makes it suitable for use even on small-pitch machines.

Reliable & Simple

  • Fast and simple control of side pressure using easy-access adjuster nuts
  • Exactly coordinated leverages allow very small side pressure
  • All bearings are fitted with replaceable bushings for easy replacement
  • Two variable thread rollers and two adjustable flange rollers ensure uniform lateral forces, enabling the thread to be rolled out with maximized precision
  • Tracer pin (safety plunger) prevents the roller arms engaging if there is no closure present
  • Easily maintained with one lubrication point
  • Maintenance-free ejector reduces stress, extending the maintenance intervals
  • 100% stainless steel

Versatility

  • The centering bell to prevent skewed closures is suitable for all types of aluminum closures
  • Can be used on all CSI capping machines
  • Roller arms have pre-adjusted factory settings specific to the closure being applied
  • Roller arms are mutually interchangeable
  • Versatile closure-specific head pressures ranging from 500 to 3,400 N
  • Standard 90mm diameter slim-line construction can be used even with small-pitch machines
  • Variations of the VK138 are available for aluminum special closures

 

Unmatched Technical Support / Application Expertise!

VK900 Headsets

The VK900 bottle capper headset is CSI’s tried-and-tested standard headset for aluminum roll-on closures.

The VK900 bottle capper headset is Closure Systems International’s tried-and-tested standard headset for aluminum roll-on closures.

A customizable configuration of two flange and two thread rollers ensures optimum sealing efficiency. The head’s slim construction makes it suitable for use even on small-pitch machines.

Reliable & Simple

  • Fast and simple control of side pressure using easy-access adjuster nuts
  • Exactly coordinated leverages allow very small side pressure
  • All bearings are fitted with replaceable bushings for easy replacement
  • Two variable thread rollers and two adjustable flange rollers ensure uniform lateral forces, enabling the thread to be rolled out with maximized precision
  • Tracer pin (safety plunger) prevents the roller arms engaging if there is no closure present
  • NO LUBRICATION required. No grease point!
  • Maintenance-free ejector reduces stress, extending the maintenance intervals
  • 100% stainless steel

Versatility

  • The centering bell to prevent skewed closures is suitable for all types of aluminum closures
  • Can be used on all CSI capping machines
  • Roller arms have pre-adjusted factory settings specific to the closure being applied
  • Roller arms are mutually interchangeable
  • Versatile closure-specific head pressures ranging from 500 to 3,400 N
  • Standard 90mm diameter slim-line construction can be used even with small-pitch machines
  • Variations of the VK900 are available for aluminum special closures

Closure Pre-Feeder

Closure Systems International’s closure elevator pre-feeders are designed to feed closures to sorters from the ground level.

Via a cleated belt, closures are fed from a bulk storage bin at ground level to a sorter mounted on a capping machine.

CSI Closure Pre-Feeder Features & Benefits

  • Stainless steel construction
  • Bin sizes available:
    • “ 10 cubic feet
    • “ 25 cubic feet
    • “ 50 cubic feet
    • “ 100 cubic feet
  • Can be custom designed to meet any delivery rate
  • Can be custom designed for any closure size and type
  • Clean-out door for quick changeover
  • Lexan bin cover for clear visibility
  • Lexan conveyor cover to keep dust out
  • High and low level photo sensors
  • Self-contained stainless steel control panel
  • Controls can be integrated with capper controls
  • Best to be combined with a rotary sorter and placed next to the capper
  • Markets Served: Beverages, Food, Pharmaceutical, Automotive Fluids, Personal Care, Home Care, and Custom Applications

Flex-Chuck

Closure Systems International’s Flex-Chuck delivers beverage bottling operator a single-chuck solution that maximizes uptime and throughput, improves capping application performance, and reduces the bottler’s total cost of operations.

Flex-Chuck Features

  • Versatile Design Eliminates Most Chuck Changes
    • Designs for 28mm and 38mm closures
    • Adapts to multiple knurls: 24, 24/120, 60, and 120
    • Compatible with cold-fill and hot-fill processes
    • Reduces need for design-specific chuck inventory
    • Eliminates chuck changes during package changeovers
    • Applies most closure designs / knurls for a specific bottle finish
    • Interchangeable with existing chuck / headset designs
  • Hardened stainless steel for increased wear resistance

Flex Chuck Benefits

  • Improves Capping Application, Reduces Closure Mis-application
    • Patent-pending design automatically adjusts to accommodate closure diameter variations
    • Innovative grip mechanism adapts to all standard knurl patterns
    • Chuck segments flex as closure sidewalls change shape during application
    • Adapts to lightweight closures that can deform during application
    • Shoulder style design allows precise closure seating
    • Flexible jaw design flexes during application to adapt to closure / bottle dimensional variation
  • Improves Removal Torque Performance
  • Lengthens Maintenance Period Intervals, Reducing Costs
  • Available for All CSI Cappers; Adaptable for Other Capper Suppliers Upon Request

 

Unmatched Technical Support / Application Expertise!

Rotary Sorters

Closure Systems International’s SV Series Rotary Sorters are simple to operate and keep your capping operation running smoothly.

CSI’s robust, efficient rotary sorter designs allow only correctly oriented closures to be fed through the cap chute for unsurpassed capping reliability.

CSI Rotary Sorter High Performance Features

  • Maximum versatility: can be either post-mounted in mezzanine or mounted on top of CSI capping machines
  • SV2, SV3 and SV21 designed to orient flat closures, plastic and aluminum, ranging in diameter from 20mm to 38mm
  • SV131 and SV197 designed to orient both flat closures, plastic and aluminum, ranging in diameter from 20mm to 55mm
  • SV813 – 815, SV32, SV41, and SV50 designed to orient both flat and sport closures as well as wider diameter closures, up to 110mm
  • Simple changeovers: accomplished by flipping a switch
  • Sorting speed approximations (based on 28mm caps):
    • “ SV2: 350 caps per minute
    • “ SV3: 750 caps per minute
    • “ SV21: 950 caps per minute
    • “ SV41: 600 caps per minute
    • “ SV50: 800 caps per minute
    • “ SV131: 850 caps per minute
    • “ SV197: 1,110 caps per minute
    • “ SV813: 450 caps per minute (Sports Caps)
    • “ SV814: 600 caps per minute (Sports Caps)
    • “ SV815: 750 caps per minute (Sports Caps)
    • “ Slower speeds for sport and wider diameter caps
  • Markets served: Beverages, Food, Pharmaceutical, Automotive Fluids, Personal Care, Home Care and Custom Applications
  • Equipped with photo sensors to monitor the hopper level
  • Optional magazine for buffer
  • Upside down cap detector available
  • Can be integrated with any CSI Bulk Pre-feeder

Standard Chucks

Provides high-speed, efficient performance with precise, consistent application.

CSI Standard Chucks Features

  • Precision-engineered single piece design
  • More holding teeth (serration) for increased closure application control
  • Shoulder style design for precise closure seating
  • Hardened stainless steel construction
  • Available for all flat and sports cap designs
  • Gripper chuck design available for specialty applications

CSI Standard Chucks Benefits

  • High-speed, efficient performance
  • Precise, consistent application
  • Low application defects
  • Long-lasting performance
  • Chuck solutions for all your capping needs

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Japan (Tokyo) +81 (3) 5511-0036

Mexico & Central America +52 (55) 5566-8445

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